by Vesna Jenkins, Global Product Manager, Biomin BioStabil

Silage quality directly impacts animal health and farm profitability. This guide delves into the scientific principles and practical steps necessary to produce silage of the highest caliber.

Optimal Dry Matter

The journey to exceptional silage begins with harvesting at the ideal dry matter percentage. This critical timing ensures the preservation of yield and energy content. Striking the right balance is key; harvesting too early can lead to nutrient-poor silage, while too late can compromise the forage’s structural integrity. Aim for a dry matter content of 32-38% depending on forage type for optimal results.

Wilting Wisdom

When wilting is part of the process (e.g. grass, clover or alfalfa silage), efficiency is paramount. Achieving the desired dry matter in just a few hours help to prevent spoilage and retain the forage’s nutritional value. It’s a delicate dance between removing excess moisture and maintaining the feed’s quality.

Ensiling Excellence

Post-harvest, the clock is ticking. Compacting and sealing the forage within 24 to 48 hours is vital to create an anaerobic environment. This step is crucial to ensure anaerobic conditions for optimal fermentation. Pack the silage in thin layers with heavy enough machinery such as dual wheeled heavy tractors to achieve optimal dry matter density of around 250 kg per cubic meter. Pay special attention to the edges for even compaction. Once filled, seal the clamp with high quality overlapping sheets ensuring the edges are weighted down to prevent air ingress.

Rapid Acidification

The role of silage inoculants cannot be overstated. The proven science of the silage inoculant Biomin® BioStabil accelerates the pH drop, locking in dry matter, energy, and protein. This rapid acidification is a defense mechanism against pathogenic bacteria and mycotoxin producing fungi, ensuring the silage remains safe and nutritious.

Feed-Out Finesse

Proper management of the clamp face is crucial to prevent spoilage and ensure livestock health. Cut sufficient depth from the clamp face daily to prevent newly exposed silage near the face from having time to spoil. Maintain a smooth and clean silage face to minimize spoilage. Spilled debris on the ground can easily go moldy, presenting hazards for animals if fed out. Use the proven silage inoculant Biomin® BioStabil for longer aerobic stability in the silage and TMR.

Silage making is both a science and an art. By following these guidelines and choosing the right inoculant, farmers can secure the nutritional integrity of their forage.

Consult with an EW Nutrition representative to select the perfect BioStabil inoculant tailored to your forage type and conditions, and elevate your silage from good to great.

by Ilinca Anghelescu, Global Director Marketing Communications, EW Nutrition

 

As the global demand for animal products continues to rise, so do various claims about the impact of agriculture on greenhouse gas emissions. A study commissioned by the United Nations’ Food and Agriculture Organization (FAO) concluded that, according to the most recent data, agri-food system emissions totaled 16.5 billion metric tons of CO₂ equivalent, representing 31% of global anthropogenic emissions.

Of these 31%, the most important trend highlighted by FAO was the “increasingly important role of food-related emissions generated outside of agricultural land, in pre- and post-production processes along food supply chains”. The food supply chain (food processing, packaging, transport, household consumption and waste disposal) is thus set to become the top GHG emitter, above farming and land use.

How bad is 31%?

While 31% is a large figure, even this estimate represents a significant decrease from the 1950s, when agri-food emissions constituted approximately 58% of total anthropogenic emissions: “From 1850 until around 1950, anthropogenic CO2 emissions were mainly (>50%) from land use, land-use change and forestry”, states the latest IPCC report.

Figure 1. Source: IPCC AR6 Report, 2023. LULUCF = Land Use, Land-Use Change and Forestry

As the IPCC graph in Figure 1 indicates, the percentage decrease is mostly due to the rising prevalence of oil and coal in CO₂ emissions over the recent decades, as shown in Figure 2 below.

Annual greenhouse gas (GHG) emissions worldwide from 1990 to 2022, by sector (in million metric tons of carbon dioxide equivalent)

Figure 2. Source: Statista

Total population and agri-food emission changes, 1950 – today

The global population increased by approximately 220%, from 2.5 billion in 1950 to 8 billion in 2023. In the meantime, estimates suggest that, in the 1950s, agri-food systems were responsible for approximately 2-3 billion metric tons of CO₂-equivalent (CO₂e) emissions per year. This figure includes emissions from livestock, rice paddies, fertilizer use, and land-use change (e.g., deforestation for agriculture).

Assessments generally agree that today’s agri-food systems contribute approximately 9-10 billion metric tons of CO₂e annually, a threefold increase from 1950. This includes emissions from agriculture (e.g., livestock, crop production), food processing, transportation, and land-use changes.

This increase is consistent with FAO’s new findings, of food chain climbing to the top of agri-food emitters.

But where did these increased emissions come from?

A look at the graph below gives us an indication: world poverty rate decreased massively between 1950 and today. While COVID brought a setback, the historical data would clearly indicate a correlation between the increased output in agri-food systems and the decreased rate of poverty.

How did poverty rates decline so steeply? The reasons lie, to a large extent, in technological innovation, especially in genetics and farm management, and in the increased apport of plentiful and affordable meat protein to the world. The numbers below build an image of an industry that produces better, more, and cheaper.

Global meat production: 1950 vs. Present

Then…

In 1950, the estimated total meat production was of approximately 45 million metric tons.

Key Producers: The United States, Europe, and the Soviet Union were the primary producers of meat.
Types of Meat: Production was largely dominated by beef and pork, with poultry being less significant.

…and now

Now, the total meat production lies somewhere around 357 million metric tons (as of recent data from FAO)., representing a 53% increase from 2000 and a staggering 690% increase from 1950.

Key Producers: Major producers include China, the United States, Brazil, and the European Union.
Types of Meat: Significant increases in poultry production, with pork remaining a leading source of meat, especially in Asia. Beef production has also increased, but at a slower rate than poultry and pork.

Factors contributing to increased meat production

Population Growth: The world population has grown from approximately 2.5 billion in 1950 to over 8 billion today, driving increased demand for meat.

Economic Growth and Urbanization: Rising incomes and urbanization have led to shifts in economic power and dietary preferences, with more people consuming higher quantities of meat, especially in developing countries.

Technological Advancements: Improvements in animal breeding, feed efficiency, and production systems have increased the efficiency and output of meat production.

Intensification of Livestock Production: The shift from extensive to intensive livestock production systems has allowed for higher meat yields per animal.

Global Trade: Expansion of global trade in meat and meat products has facilitated the growth of production in countries with comparative advantages in livestock farming.

Livestock yield increase, 1950 to the present

The increase in livestock yield for cattle, pigs, and chickens between 1950 and the present has been significant due to advances in breeding, nutrition, management practices, and technology.

Beef

1950s

• Average Carcass Weight: In the 1950s, the average carcass weight of beef cattle was about 200 to 250 kilograms (440 to 550 pounds).
• Dressing Percentage: The dressing percentage (the proportion of live weight that becomes carcass) was typically around 50-55%.

Present Day

• Average Carcass Weight: Today, the average carcass weight of beef cattle is approximately 300 to 400 kilograms (660 to 880 pounds).
• Dressing Percentage: The dressing percentage has improved to about 60-65%.

Increase in Beef Cattle Yield

• Increase in Carcass Weight: The average carcass weight has increased by about 100 to 150 kilograms (220 to 330 pounds) per animal.
• Improved Dressing Percentage: The dressing percentage has increased by about 5-10 percentage points, meaning a greater proportion of the live weight is converted into meat.

Dairy

1950s

• Average Milk Yield per Cow: Approximately 2,000 to 3,000 liters per year, depending on the region.

Present Day

• Average Milk Yield per Cow: Approximately 8,000 to 10,000 liters per year globally, with some countries like the United States achieving even higher averages of 10,000 to 12,000 liters per year.

Increase in Milk Yield:: Milk yield per cow has increased about 4-5 times due to genetic selection, improved nutrition, technological advancements, and better herd management.

Chickens (Layers)

1950s

• Average Egg Production per Hen: In the 1950s, a typical laying hen produced about 150 to 200 eggs per year.

Present Day

• Average Egg Production per Hen: Today, a typical laying hen produces approximately 280 to 320 eggs per year, with some high-performing breeds producing even more.

Increase in Egg Yield: The average egg production per hen has increased by approximately 130 to 170 eggs per year.

Chickens (Broilers)

1950s

• Average Yield per Bird: In the 1950s, broiler chickens typically reached a market weight of about 1.5 to 2 kilograms (3.3 to 4.4 pounds) over a growth period of 10 to 12 weeks.

Present Day

• Average Yield per Bird: Today, broiler chickens reach a market weight of about 2.5 to 3 kilograms (5.5 to 6.6 pounds) in just 5 to 7 weeks.

Increase in Yield: The average weight of a broiler chicken has increased by approximately 1 to 1.5 kilograms (2.2 to 3.3 pounds) per bird. Additionally, the time to reach market weight has been nearly halved.

Factors contributing to yield increases

Genetic Improvement:

• Selective Breeding: Focused breeding programs have developed chicken strains with rapid growth rates and high feed efficiency, significantly increasing meat yield.

Nutrition:

• Optimized Feed: Advances in poultry nutrition have led to feed formulations that promote faster growth and better health, using balanced diets rich in energy, protein, and essential nutrients.

Management Practices:

• Housing and Environment: Improved housing conditions, including temperature and humidity control, have reduced stress and disease, enhancing growth rates.

Technological Advancements:

• Automation: Automation in feeding, watering, and waste management has improved efficiency and bird health.
• Health Monitoring: Advances in health monitoring and veterinary care have reduced mortality rates and supported faster growth.

Feed Conversion Efficiency:

• Improved Feed Conversion Ratios (FCR): The amount of feed required to produce a unit of meat has decreased significantly, making production more efficient.

Why Feed Conversion Ratio is a sustainability metric

Feed Conversion Ratio (FCR) is a critical metric in livestock production that measures the efficiency with which animals convert feed into body mass. It is expressed as the amount of feed required to produce a unit of meat, milk, or eggs. Advances in nutrition and precision feeding allow producers to tailor diets that optimize FCR, reducing waste and improving nutrient uptake. Also, breeding programs focused on improving FCR can lead to livestock that naturally convert feed more efficiently, supporting long-term sustainability.

Poultry (Broilers): From the 1950s, improved from approximately 4.75 kg/kg to 1.7 kg/kg.

Pigs: From the 1950s, improved from about 4.5 kg/kg to 2.75 kg/kg.

Cattle (Beef): From the 1950s, improved from around 7.5 kg/kg to 6.0 kg/kg.

Figure 4. Evolution of FCR from 1950

FCR is crucial for livestock sustainability for several reasons, as shown below.

1. Resource efficiency

– Feed Costs: Feed is one of the largest operational costs in livestock production. A lower FCR means less feed is needed to produce the same amount of animal product, reducing costs and improving profitability.

– Land Use: Efficient feed conversion reduces the demand for land needed to grow feed crops, helping to preserve natural ecosystems and decrease deforestation pressures.

– Water Use: Producing less feed per unit of animal product reduces the water needed for crop irrigation, which is crucial in regions facing water scarcity.

2. Environmental impact

– Greenhouse Gas Emissions: Livestock production is a significant source of greenhouse gases (GHGs), particularly methane from ruminants and nitrous oxide from manure management. Improved FCR means fewer animals are needed to meet production goals, reducing total emissions.

– Nutrient Runoff: Efficient feed use minimizes excess nutrients that can lead to water pollution through runoff and eutrophication of aquatic ecosystems.

3. Animal welfare

– Health and Growth: Optimizing FCR often involves improving animal health and growth rates, which can lead to better welfare outcomes. Healthy animals grow more efficiently and are less susceptible to disease.

4. Economic viability

– Competitiveness: Lowering FCR improves the economic viability of livestock operations by reducing input costs and increasing competitiveness in the global market.

Livestock emissions

Livestock emissions can be direct (farm-gate) or indirect (land use). Pre- and post-production emissions are considered separately, since they refer to emissions from manufacturing, processing, packaging, transport, retail, household consumption, and waste disposal.

Farm-gate emissions

Global farm-gate emissions (related to the production of crops and livestock) grew by 14% between 2000 and 2021, to 7.8 Gt CO2 eq, see below. 53% come from livestock-related activities, and the emissions from enteric fermentation generated in the digestive system of ruminant livestock were alone responsible for 37 percent of agricultural emissions (FAOSTAT 2023).

Land use for livestock

Land use emissions contribute a large share to agricultural emissions overall, especially through deforestation (~74% of land-use GHG emissions). The numbers have declined in recent years, to a total of 21% reduction between 2000 and 2018.

The other side of the coin is represented by the increased land usage for livestock, either directly for grazing or indirectly for feed crops.

1. Pasture and grazing land

1950: Approximately 3.2 billion hectares (7.9 billion acres) were used as permanent pastures.

Present: The area has increased to around 3.5 billion hectares (8.6 billion acres).

Change: An increase of about 0.3 billion hectares (0.7 billion acres).

2. Land for Feed Crops

1950: The land area dedicated to growing feed crops (such as corn and soy) was significantly less than today due to lower livestock production intensities and smaller scale operations. Feed crops likely accounted for about 200-250 million hectares of the cropland, although figures are evidently difficult to estimate.

Present: Of the approx. 5 billion hectares of land globally used for agriculture, about 1.5 billion hectares are dedicated to cropland.

The increase in cropland hectares is a direct consequence of the intensification of demand for livestock production. To keep these numbers in check, it is essential that producers strive to use as little feed as possible for as much meat yield as possible – and this directly relates to a key metric of the feed additive industry: Feed Conversion Ratio, mentioned above.

The role of food loss in livestock sustainability

The Food and Agriculture Organization (FAO) of the United Nations defines food loss as the decrease in quantity or quality of food resulting from decisions and actions by food suppliers in the chain, excluding retail, food service providers, and consumers. Food loss specifically refers to food that gets spilled, spoiled, or lost before it reaches the consumer stage, primarily taking place during production, post-harvest, processing, and distribution stages.

Food loss is currently estimated to be relatively stable over the last decades, at around 13%.

Key aspects of food loss

1. Stages of Food Loss:
   • Production: Losses that occur during agricultural production, including damage by pests or diseases and inefficiencies in harvesting techniques.
   • Post-Harvest Handling and Storage: Losses that happen due to inadequate storage facilities, poor handling practices, and lack of proper cooling or processing facilities.
   • Processing: Losses during the processing stage, which may include inefficient processing techniques, contamination, or mechanical damage.
   • Distribution: Losses that occur during transportation and distribution due to poor infrastructure, inadequate packaging, and logistical inefficiencies.
2. Quality and Quantity:
   • Quality Loss: Refers to the reduction in the quality of food, affecting its nutritional value, taste, or safety, which may not necessarily reduce its quantity.
   • Quantity Loss: Refers to the actual reduction in the amount of food available for consumption due to physical losses.
3. Exclusions:
   • Retail and Consumer Level: Food loss does not include food waste at the retail or consumer levels, which is categorized as food waste. Food waste refers to the discarding of food that is still fit for consumption by retailers or consumers.

Importance of reducing food loss

Every step along the production chain, each action taken to preserve feed, increase yield, ensure stable and high meat quality, can contribute to reducing food loss and ensuring that animal protein production stays sustainable and feeds the world more efficiently.

• Food Security: Reducing food loss can help improve food availability and access, particularly in regions where food scarcity is a concern. Where we thought we were on our way to eradicate world hunger, recent upticks in several regions show us that progress is not a given.
• Economic Efficiency: Minimizing food loss can improve the efficiency and profitability of food supply chains by maximizing the utilization of resources.
• Environmental Impact: Reducing food loss helps to decrease the environmental footprint of food production by lowering greenhouse gas emissions and minimizing land and water use. This is all the more important in regions where world hunger shows signs of going up. Perhaps not by coincidence are these regions some of the most affected by climate change.

By understanding and addressing the causes of food loss, stakeholders across the food supply chain can work towards more sustainable and efficient food systems.

What’s next?

Improving production practices and technology

Investment in research and development of new technologies that enhance livestock production efficiency and reduce environmental impact is vital for the future sustainability of the sector.

India is a good illustration of room to grow. If we look at cow milk alone, India, with a headcount of approximately 61 million animals, has a total milk production that is neck-and-neck with the United States, whose dairy cow headcount is in the neighborhood of 9.3 million. India’s milk yield sits around 1,600 liters/animal/year, compared to the US’s average of 10,700 liters.

Optimizing Feed Efficiency

Continued focus on improving FCR through genetic selection, optimized nutrition, and advanced management practices will be crucial for reducing the environmental footprint of livestock production.

Promoting Sustainable Land Use

Strategies to balance the need for increased livestock production with sustainable land use practices are essential. This includes adopting agroecological approaches and improving the efficiency of feed crop production.

Reducing Food Loss

Stakeholders across the food supply chain must prioritize reducing food loss through improved storage, transportation, and processing technologies. This will help ensure that livestock production contributes effectively to global food security.

Enhancing Emission Tracking and Reporting

There is a need for standardized methods for collecting and reporting data on GHG emissions in agriculture. This will enable more accurate assessments and the development of targeted strategies for emission reductions.

References

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CarbonWise. (2023). Global greenhouse gas emissions by sector. Retrieved from https://carbonwise.co/global-greenhouse-gas-emissions-by-sector/

Crippa, M., Solazzo, E., Guizzardi, D., Monforti-Ferrario, F., Tubiello, F. N., Leip, A., … & Janssens-Maenhout, G. (2022). Greenhouse gas emissions from food systems: building the global food system emissions database (GFED). Earth System Science Data, 14(4), 1795-1821. https://essd.copernicus.org/articles/14/1795/2022/essd-14-1795-2022.pdf

European Environment Agency (EEA). (2023). Improving the climate impact of raw material sourcing. Retrieved from https://www.eea.europa.eu/publications/improving-the-climate-impact-of-raw-material-sourcing

Food and Agriculture Organization of the United Nations (FAO). (2021). The State of Food and Agriculture 2021: Making agrifood systems more resilient to shocks and stresses. FAO. https://openknowledge.fao.org/server/api/core/bitstreams/6e04f2b4-82fc-4740-8cd5-9b66f5335239/content

Food and Agriculture Organization of the United Nations (FAO). (2021). Food Loss and Waste Database. FAO. https://www.fao.org/platform-food-loss-waste/food-loss/introduction/en

Food and Agriculture Organization of the United Nations (FAO). (2021). Greenhouse gas emissions from agrifood systems. Retrieved from https://www.fao.org/platform-food-loss-waste/food-loss/introduction/en

Goldewijk, K. K., & Verburg, P. H. (2013). Per-capita estimations of long-term historical land use and the consequences for global change research. Global Environmental Change, 23(4), 1166-1175. https://doi.org/10.1016/j.gloenvcha.2013.04.001

Intergovernmental Panel on Climate Change (IPCC). (2023). AR6 Synthesis Report: Climate Change 2023. IPCC. https://www.ipcc.ch/report/ar6/syr/

Kusuma, A. B., Laga, W. R., & Purnomo, H. (2022). Climate Change and Livestock Farming: Strategies for Mitigation and Adaptation. MDPI, 12(10), 1554. https://www.mdpi.com/2077-0472/12/10/1554

Matthews, D. (2023). Chicken, meat, and the future of global food: Forecasts and predictions for beef, pork, and more. Vox. https://www.vox.com/future-perfect/2023/8/4/23818952/chicken-meat-forecast-predictions-beef-pork-oecd-fao?mc_cid=d1a37e53b6&mc_eid=1b5c5e908a

Our World in Data. (2020). Milk yields per animal. Retrieved from https://ourworldindata.org/grapher/milk-yields-per-animal

Our World in Data. (2023). Grazing land use over the long-term, 1600 to 2023. Retrieved from https://ourworldindata.org/grazing-land-use-over-the-long-term

Ritchie, H., & Roser, M. (2020). Food greenhouse gas emissions. Our World in Data. https://ourworldindata.org/food-ghg-emissions

Roche, J. R., Friggens, N. C., Kay, J. K., Fisher, M. W., Stafford, K. J., & Berry, D. P. (2013). Invited review: Body condition score and its association with dairy cow productivity, health, and welfare. Animal Frontiers, 3(4), 23-29. https://doi.org/10.2527/af.2013-0032

Sharma, V. P., & Gulati, A. (2020). Changes in Herd Composition a Key to Indian Dairy Production. United States Department of Agriculture (USDA) Economic Research Service. https://www.ers.usda.gov/publications/pub-details/?pubid=99794

The Last Glaciers. (2023). Decarbonizing Food and Agriculture. Retrieved from https://thelastglaciers.com/decarbonising-food-and-agriculture/

Thoma, G., Jolliet, O., & Wang, Y. (2016). National Pork Board. (2016). Greenhouse gas emissions and the potential for mitigation from the pork industry in the U.S. Retrieved from https://www.porkcheckoff.org/wp-content/uploads/2021/05/16-214-THOMA-final-rpt.pdf

Thornton, P. K., & Herrero, M. (2015). Impacts of climate change on the livestock food supply chain; a review of the evidence. Frontiers in Veterinary Science, 2, 93. https://www.ncbi.nlm.nih.gov/pmc/articles/PMC4686767/

USDA – National Agricultural Statistics Service. (n.d.). Trends in U.S. Agriculture – Broiler Industry. U.S. Department of Agriculture. Retrieved from https://www.nass.usda.gov/Publications/Trends_in_U.S._Agriculture/Broiler_Industry/

Zuidhof, M. J., Schneider, B. L., Carney, V. L., Korver, D. R., & Robinson, F. E. (2014). Evolution of the modern broiler and feed efficiency. Annual Review of Animal Biosciences, 2(1), 47-71. https://doi.org/10.1146/annurev-animal-022513-114132

 

Antimicrobial resistance (AMR) poses a significant threat to global health, driven by the overuse and misuse of antibiotics in both human medicine and livestock farming. In livestock farming, antimicrobials are still used extensively for therapeutic and non-therapeutic purposes. However, estimates of the quantities used per species are notoriously hard to derive from fragmented, incomplete, or unstandardized data around the world.

A recent article (“Global antimicrobial use in livestock farming: an estimate for cattle, chickens, and pigs”, Animal, 18(2), 2024) attempts to update the figures by estimating global biomass at treatment of cattle, pigs, and chickens, considering distinct weight categories for each species in biomass calculation, and using the European Medicines Agency’s weight standards for the animal categories. With these more refined calculations, authors Zahra Ardakani, Maurizio Aragrande, and Massino Canali aim to provide a more accurate estimate of global antimicrobial use (AMU) in cattle, chickens, and pigs. Understanding these patterns is crucial for addressing AMR and developing strategies for sustainable livestock management.

Key Findings

The study estimates that the global annual AMU for cattle, chickens, and pigs amounts to 76,060 tons of antimicrobial active ingredients. This is a significant revision from previous estimates due to a more detailed evaluation of animal weights and categories:

1. Cattle: 40,697 tons (53.5% of total AMU)
2. Pigs: 31,120 tons (40.9% of total AMU)
3. Chickens: 4,243 tons (5.6% of total AMU)

Methodology

The study utilizes the concept of Population Correction Units (PCU) to estimate antimicrobial usage, taking into account the weight and category of livestock at the time of treatment. This method differs from previous approaches that relied on live weight at slaughter, providing a more accurate representation of AMU.

The PCU is calculated by multiplying the number of animals by their average weight during treatment. This approach allows for differentiation by age and sex, which is particularly important for species like cattle and pigs.

Figure 2: (a) Changes in global PCU (million tonnes), (b) changes in global antibiotic use in mg per PCU, and (c) changes in global AMU (thousand tonnes) for cattle, chickens, and pigs; between 2010 and 2020.  Abbreviations: PCU = Population Correction Unit; AMU = Antibiotic Use.

Study shows lower AMU than previous estimates

The study highlights a significant shift in AMU patterns, with chickens showing a remarkable decrease in antimicrobial use despite increased production. This is indicative of improved management and more responsible use of antibiotics in the poultry industry.

The lower AMU in cattle and pigs, compared to previous estimates, underscores the importance of considering animal age and weight at treatment. These findings align closely with World Organization for Animal Health (WOAH) estimates, validating the methodology.

However, the study also acknowledges limitations, including reliance on European standards for average weight at treatment, which may not reflect global variations. Additionally, the lack of comprehensive global data on veterinary antibiotics presents challenges in creating fully accurate estimates.

Corrected estimate highlights improved production advances

This study provides a revised and potentially more accurate estimate of global antimicrobial use in livestock. By accounting for the weight and treatment categories of animals, it offers insights that could guide policy and management practices to mitigate the spread of antimicrobial resistance.

The article also indicates that the industry may have over-estimated antimicrobial usage in livestock and, just as importantly, that antimicrobial use has been kept in check or even reduced, despite increases in farmed animal headcounts. The lower usage is likely due to regulatory oversight and improvements in alternative methods to control and mitigate health challenges.

 

Total Production 2023: 144.3 million metric tons for farmed animals

Change from 2022: 2% decrease

Factors Influencing Decrease

Political and Market Pressures: Addressing crises and the shift towards sustainable feed.

Climate and Diseases: Effects of droughts, floods, Avian Influenza (AI), and African Swine Fever (ASF) on raw material supply and animal production.

National Policies: Initiatives for greenhouse gas and nitrate emission reduction.

Consumer Trends: Food price inflation impacting demand.

Production Variability: Different trends across EU Member States, with notable decreases in countries like Germany, Ireland, Denmark, and Hungary, and slight increases in Austria, Bulgaria, Italy, and Romania.

Sector-Specific Trends

Pig Feed: Major decline of nearly 2.5 million tons. Key challenges included:

• Loss of export markets, particularly in Asia
• Negative media impact in Germany
• Significant production drop in Denmark (-13.6%) and Spain (loss of 800,000 metric tons)
• Italy’s ongoing struggle with ASF

Poultry Feed: Increase by 0.9 million tons, yet still 700,000 metric tons below 2021 levels. Challenges included declines in Hungary and Czechia due to reduced broiler production.

Cattle Feed: Decrease of 0.8 million tons from 2022.

2024 key factors

• Animal disease
• Economic instability, persistent food price inflation
• Weather irregularities
• Continued imports of poultry meat from Ukraine
• “Green and animal welfare” policies affecting local production

Summary

The EU’s compound feed production in 2023 faced numerous challenges, leading to an overall decrease. The pig feed sector was most severely hit, while poultry feed showed some recovery. The influence of environmental, economic, and policy factors played a significant role in shaping these trends. Despite the price of feed cereals falling back to the levels seen before Russia’s invasion of Ukraine, these challenges will continue to be felt in 2024.

 

Source: FEFAC

Judith Schmidt, Product Manager On-Farm Solutions

Improvements in genetics, nutrition, and management continue to enhance dairy cows’ performance. However, being high-performance athletes comes at a cost, putting an extremely high burden on the animals’ energy metabolism. Especially around calving and during the first eight weeks of lactation, dairy cows can experience many stress factors: subclinical hypocalcemia, abomasum displacements, herd composition changes, or lameness. The more stress factors put the cows’ organism under pressure, the more likely they will become sick. A common consequence of stress is the occurrence of metabolic diseases, especially ketosis.

Both in terms of animal health and economic aspects, ketosis is probably the most critical dairy cow disease when also considering the correlated diseases. In this article, we explore the causes and consequences of ketosis and highlight prevention strategies that keep this issue under control.

Ketosis: causes and consequences

How ketosis develops

A restricted feed intake capacity and/or reduced energy concentration in the ration lead to a deficit in the animal’s energy balance. This situation occurs, for instance, at calving when the mother animal focuses her resources on the calf and its care. To compensate for the energy deficit, body fat is broken down for energy production. This process creates free fatty acids that accumulate in the liver and are partially converted into ketone bodies. These ketone bodies are a “transport medium” for energy, which various organs can use as an alternative energy source.

The problem arises when the deficiency lasts too long: more and more body fat is broken down, more and more fatty acids reach the liver, which leads to a fatty liver, and too high an amount of ketone bodies is formed and released into the blood. The ketone bodies in the blood inhibit appetite, resulting in less feed consumption and an energy deficit – the vicious cycle of ketosis begins.

Subclinical ketosis

Subclinical ketosis is defined as the stage of the disease at which an increased level of ketone bodies can be detected in the blood, urine, and milk. Furthermore, signs of hypoglycemia, increased levels of non-esterified fatty acid, and decreased hepatic gluconeogenesis can be seen in the blood. These conditions are typically not detected because there are no clinical signs.

Subclinical ketosis is a problem as it does not cause visible symptoms but leads to an increased incidence of subsequent diseases such as lab stomach displacement, clinical ketosis, and uterine inflammation. In addition, there may be loss of milk and fertility problems. Subclinically ill animals cannot be identified by the farmer by observation alone. Therefore, subclinical ketosis must be detected at an early stage to be able to act at the right time: prophylaxis instead of therapy.

There are several test possibilities to find out if an animal suffers from ketosis:

1. Milk: Milk test for ketosis detection has been available for many years. The results are to be obtained based on a color gamut. In contrast to blood analysis, the milk test does not evaluate exact values but shows a color change of the contained indicator. However, an increased milk cell content of the feeding of poorly fermented silages with a high butyric acid content significantly influences the result. The test often does not adequately reflect the actual conditions.
2. Urine: Another possibility is the examination of urine samples. Urine can be obtained spontaneously or with the help of a catheter. The results can also be read on a color scale of the urine test stripes. Like the milk test, the urine test only distinguishes different concentration ranges, but these are more finely graded than in the milk tests.
3. Blood: The most accurate but also most complex and expensive method is a blood test. It has the advantage that not only ketone bodies but also other parameters such as free fatty acids, minerals, and liver enzymes can be analyzed. In addition, the blood analysis results are evaluated in numbers and are more comparable than the color changes of test stripes. A good alternative is a rapid test by using a rapid test device, which is also used for measuring human blood sugar. A result is displayed with a drop of blood on a test strip within a few seconds.

Clinical ketosis

Depending on why there are elevated ketone body levels in the blood, we distinguish between primary and secondary clinical ketosis. For the primary form of clinical ketosis, the energy deficit itself (due to high performance and/or incorrect feeding) causes the condition. This form mainly occurs in susceptible, high-yielding dairy cows between the second and seventh weeks of lactation (Vicente et al., 2014). Secondary ketosis is caused indirectly by other diseases disease. A cow suffering from, for example, a claw disease might no longer consume a performance-based feed ration, leading to an energy deficit.

Typical symptoms

Typical of metabolic diseases, ketosis leads to a broad spectrum of symptoms. The classic symptoms at the beginning of the disease are a loss of appetite and decreased milk performance. As the disease develops, motor skills may be affected, and the excrement’s consistency becomes firmer and darker in color. The respiratory rate of sick animals increases, and they show dyspnea. Dyspnea is the medical description for breathing difficulties. Affected animals suffer from air shortage, which can occur in different situations. Due to the excretion of ketone bodies via the mucous membranes, the animals’ breath smells more or less strongly of acetone (Robinson and Williamson, 1977).

In addition, the animals undergo rapid and severe weight loss, and their general body conditions deteriorate noticeably. Furthermore, cows suffering from ketosis show increased milk fat content or an increased milk fat/protein quotient. Clinical symptoms include reduced general well-being, apathy, blindness, staggering, persistent “absent-minded” licking of the environment or overexcitability, muscle tremors, and aggressiveness (Andersson, 1984).

Effects on animal health and performance

Even in its subclinical form – if untreated – ketosis will engender health risks and reduced performance, negatively impacting milk yield and cows’ fertility. For clinical cases, typical effects include infertility, udder and hoof problems, and a fatty liver. Ketosis during early lactation is usually associated with fatty liver disease. In severe cases, the liver becomes enlarged and more fragile. It then no longer performs its detoxification function, toxic compounds increase, and the central nervous system is damaged. Anorexia or even a total loss of consciousness, the so-called hepatic coma, might ensue, ending in a complete liver function failure.

Direct economic costs range from high veterinary costs to the total loss of the dairy cow, i.e., approximately € 600 to € 1.000 per cow. Moreover, producers face indirect costs from secondary diseases such as fatty liver disease, increased postpartum behavior such as uterine infections, abomasum dislocations, or claw diseases.

­­Ketosis prevention: feeding and targeted supplementation

Feeding strategy

As part of the preparatory feeding, both dry and pregnant cows should receive rations that lead to an optimal (and not maximum) body condition at the time of calving. Animals with a poorer nutritional status do not have enough body fat reserves to compensate for lack of energy in the first phase of lactation. In more cases, animals have a too high BCS, leading to a risk of difficult births, and the cows have too little appetite at the beginning of lactation. These cows tend to show an excessive mobilization of fat reserves and develop a fatty liver. So prevention of ketosis of the current lactation starts with preventing a too-high BCS in the middle of the previous lactation.

The aim of feeding measures is to keep the lactating cow’s discrepancy between nutrient requirements and nutrient uptake as low as possible when the genetically determined performance potential is exhausted. For this reason, the ration must have a certain minimum energy density (high-quality forage and appropriate concentrate supplements). Also, anything that prevents the cows from ingesting the maximum amount of dry matter should be avoided.

Ket-o-Vital bolus for metabolic support

Another important preventive measure is the specific support of the calving cow’s liver, rumen, and immune system. EW Nutrition’s Ket-o-Vital Bolus was explicitly designed to reduce the risk of ketosis. It contains fast-available glucogenic substances, positively influencing the cow’s energy metabolism. Another advantage the bolus offers is the slow release of the contained cobalt, selenium, niacin, and active yeast:

• Cobalt is a trace element important to form cobalamin, the so-called vitamin B12. It is essential for blood formation and the functioning of the nervous system.
• Selenium protects cells from oxidative damage and ensures an intact immune defense;
• Niacin is a B vitamin that intervenes in energy metabolism and prevents fatty liver syndrome;
• And active yeast supports rumen health, preventing rumen acidosis and increasing feed intake.

The application of the Ket-o-Vital Bolus is profitable and straightforward. Only one bolus per application is required.

Ketosis control: be one step ahead

High-performance dairy cows are at risk of ketosis, which results in involuntary culling, poor health, and performance losses. Advanced feed management practices combined with the targeted use of the Ket-o-Vital bolus offer a solution for preventing this debilitating disease. The bolus protects the cows from clinical and subclinical ketosis, reduces metabolic disorders, increases appetite, and improves health – leading to a quick recovery and ensuring profitable production.

References

Vicente, Fernando, María Luisa Rodríguez, Adela Martínez-Fernández, Ana Soldado, Alejandro Argamentería, Mario Peláez, and Begoña de la Roza-Delgado. “Subclinical ketosis on dairy cows in transition period in farms with contrasting butyric acid contents in silages.” The Scientific World Journal 2014 (November 25, 2014): 1–4. https://doi.org/10.1155/2014/279614.

Andersson, L. “Concentrations of blood and milk ketone bodies, blood isopropanol and plasma glucose in dairy cows in relation to the degree of hyperketonaemia and clinical signs*.” Zentralblatt für Veterinärmedizin Reihe A 31, no. 1-10 (1984): 683–93. https://doi.org/10.1111/j.1439-0442.1984.tb01327.x.

Robinson, A. M., and D. H. Williamson. “Effects of acetoacetate administration on glucose metabolism in mammary gland of fed lactating rats.” Biochemical Journal 164, no. 3 (1977): 749–52. https://doi.org/10.1042/bj1640749.

 

By Si-Trung Tran, SEAP Regional Technical Manager, EW Nutrition

Marisabel Caballero, Global Technical Manager Poultry, EW Nutrition, and
Inge Heinzl, Editor, EW Nutrition

Mycotoxins are secondary metabolites of fungi, commonly found as contaminants in agricultural products. In some cases, these compounds are used in medicine or industry, such as penicillin and patulin. In most cases, however, they are considered xenobiotics that are toxic to animals and humans, causing the disease collectively known as mycotoxicosis. The adverse effects of mycotoxins on human and animal health have been documented in many publications. Aflatoxins (AFs) and deoxynivalenol (DON, vomitoxin) are amongst the most critical mycotoxins affecting milk production and -quality.

Aflatoxins do not only affect cows

Aflatoxins (AFs) are highly oxygenated, heterocyclic difuranocoumarin compounds produced by Aspergillus flavus and Aspergillus parasiticus. They colonize crops, including many staple foods and feed ingredients. Within a group of over 20 AFs and derivatives, aflatoxin B1 (AFB1), B2, G1, and G2 are the most important naturally occurring compounds.

Among the aflatoxins, AFB1 is the most widespread and most toxic to humans and animals. Concern about mycotoxin contamination in dairy products began in the 1960s with the first reported cases of contamination by aflatoxin M1 (AFM1), a metabolite of AFB1 formed in the liver of animals and excreted in the milk.

There is ample evidence that lactating cows exhibit a significant reduction in feed efficiency and milk yield within a few days of consuming aflatoxin-contaminated feed. At the cellular level, aflatoxins cause degranulation of endoplasmic membranes, loss of ribosomes from the endoplasmic reticulum, loss of nuclear chromatin material, and altered nuclear shapes. The liver, as the organ mainly dealing with the decontamination of the organism, gets damaged, and performance drops. Immune cells are also affected, reducing immune competence and vaccination success (Arnold and Gaskill, 2023).

DON reduces cows’ performance

Another mycotoxin that can also reduce milk quality and affect metabolic parameters, as well as the immune function of dairy cows, is DON. DON is produced by different fungi of the Fusarium genus that infect plants. DON synthesis is associated with rainy weather from crop flowering to harvest. Whitlow and co-workers (1994) reported the association between DON and poor performance in dairy herds and showed decreased milk production in dairy cows fed 2.5 mg DON/kg. However, in cows fed 6 to 12 mg DON/kg dry matter for 10 weeks, no DON or its metabolite DOM-1 residues were detected in milk.

Masked mycotoxins hide themselves during analysis

Plants suffering from fungal infestations and thus confronted with mycotoxins convert the harmful forms of mycotoxins into less harmful or harmless ones for themselves by conjugation to sulfates, organic acids, or sugars. Conjugated mycotoxins cannot always be detected by standard analytical methods. However, in animals, these forms can be released and transformed into parent compounds by enzymes and microorganisms in the gastrointestinal tract. Thus, the feed may show a concentration of mycotoxins that is still below the limit value, but in the animal, this concentration is suddenly much higher. In dairy cows, the release of free mycotoxins from conjugates during digestion may play an important role in understanding the silent effects of mycotoxins.

Fusarium toxins, in particular, frequently occur in this “masked form”. They represent a serious health risk for animals and humans.

Aflatoxins first show up in the milk

Masked aflatoxins may also play a role in total aflatoxin contamination of feed materials. Research has harvested little information on masked aflatoxins that may be present in TMR ingredients. So far, metabolites such as Aflatoxin M2 have been identified (Righetti, 2021), which may reappear later in milk as AFM1.

DON-related symptoms without DON?

Sometimes, animals show DON-related symptoms, with low levels detected in the feed or raw materials. Besides sampling errors, this enigma could be due to conjugated or masked DON, which is structurally altered DON bound to various compounds such as glucose, fatty acids, and amino acids. These compounds escape conventional feed analysis techniques because of their modified chemical properties but can be released as their toxic precursors after acid hydrolysis.

Masked DON was first described in 1984 by Young and co-workers, who found that the DON content of yeast-fermented foods was higher than that of the contaminated wheat flour used in their production. The most plausible reason for this apparent increase was that the toxin from the wheat had been converted to a compound other than DON, which could be converted back to DON under certain conditions. Since this report, there has been much interest in conjugated or masked DON.

Silage: masked DON is a challenge for dairy producers

Silage is an essential feed for dairy cows, supporting milk production. Most silage is made from corn and other grains. The whole green plant is used, which can be infected by fungi. Since infection of corn with Fusarium spp. and subsequent DON contamination is usually a major problem in the field worldwide, a relatively high occurrence of this toxin in silage must be expected. The ensiling process may reduce the amount of Fusarium fungi, but the DON formed before ensiling is very stable.

Silage samples show DON levels of concern

It is reasonable to assume that the DON biosynthesized by the fungi was metabolized by the plants to a new compound and thus masked DON. Under ensiling conditions, masked DON can be hydrolyzed, producing free DON again. Therefore, the level of free DON in the silage may not reflect the concentration measured in the plants before ensiling.

A study analyzed 50 silage samples from different farms in Ontario, Canada. Free DON was found in all samples, with levels ranging from 0.38 to 1.72 µg/g silage (unpublished data). Eighty-six percent of the samples contained DON at concentrations higher than 0.5 µg/g. Together with masked DON, it poses a potential threat to dairy cattle.

Specific hydrolysis conditions allow detection

However, in the natural ensiling process, the conditions for hydrolysis of masked DON are not optimal. The conditions that allow improved analysis of masked DON were recently described. This method detected masked DON in 32 of 50 silage samples (64%) along with free DON, increasing DON concentration by 23% in some cases (unpublished data).

Mycotoxins impact humans and animals

Aflatoxins, as well as DON, have adverse effects. In the case of DON, the impact on the animal is significant; in the case of aflatoxin, the possible long-term effects on humans are of higher relevance.

DON has more adverse effects on the animal and its performance

Unlike AFs, DON may be found in milk at low or trace concentrations. It is more associated with negative effects in the animal, altered rumen fermentation, and reduced flow of usable protein into the duodenum. For example, milk fat content was significantly reduced when cows were fed 6 µg DON/kg. However, the presence of DON also indicates that the feed probably contains other mycotoxins, such as zearalenone (ZEA) (estrogenic mycotoxin) and fusaric acid (pharmacologically active compound). All these mycotoxins may interact to cause symptoms that are different or more severe than expected, considering their individual effects. DON and related compounds also have immunosuppressive effects, resulting in increased somatic cell counts in milk. The U.S. FDA has established an action level for DON in wheat and wheat-derived products intended for cows, which is 5µg DON/g feed and the contaminated ingredient must not exceed 40% of the ration.

Aflatoxins decrease milk quality and pose a risk to humans

Aflatoxins are poorly degraded in the rumen, with aflatoxicol being the main metabolite that can be reconverted to AFB1. Most AFs are absorbed and extensively metabolized/hydrolyzed by enzymes found mainly in the liver. This results in the formation of AFM1, a part of which is conjugated to glucuronic acid and subsequently excreted in the bile. The other part enters the systemic circulation. It is either excreted in urine or milk. AFM1 appears within 12-48 hours after ingestion in cow’s milk. The excreted amount of AFM1 in milk from dairy cows usually ranges from 0.17% to 3% of the ingested AFB1. However, this carryover rate may vary from day to day and from one milking to the next in individual animals, as it is influenced by various factors, such as feeding regime, health status, individual biotransformation capacity, and, of course, by actual milk production. Carryover rates of up to 6.2% have been reported in high-yielding dairy cows producing up to 40 liters of milk per day.

In various experiments, AFM1 showed both carcinogenic and immunosuppressive effects. Accordingly, the International Agency for Research on Cancer (IARC) classified AFM1 as being in Group 2B and, thus, possibly carcinogenic in humans. The action level of 0.50 ppb and 0.05 ppb for AFM1 in milk is strictly adhered to by the U.S. Food and Drug Administration (FDA) and the European Food Safety Authority (EFSA), respectively.

Trials show the high adsorption capacity of Solis Max

A trial was conducted at an independent laboratory located in Spain. The evaluation of the performance of Solis Max was executed with the following inclusion levels:

• 0.10% equivalent to 1.0 kg of Solis Max per ton of feed
• 0.20% equivalent to 2.0 kg of Solis Max per ton of feed

A phosphate buffer solution at pH 7 was prepared for the trial to simulate rumen conditions. Each mycotoxin was tested separately, preparing solutions with known contamination (final concentration described in the table below). The contaminated solutions were divided into 3 parts: A positive control, 0.10% Solis Max and 0.20% Solis Max. All samples were incubated at 41°C for 1 hour, centrifuged, and the supernatant was analyzed for the mycotoxin added to determine the binding efficacy. All analyses were carried out by high-performance liquid chromatography (HPLC) with standard detectors.

Mycotoxin	Contamination Level (ppb)
Aflatoxin B1	800
DON	800
Fumonisin B1	2000
ZEA	1200

Results:
The higher concentration of Solis max showed a higher adsorption rate for most mycotoxins. The high dose of Solis Max adsorbed 99% of the AFB1 contamination. In the case of DON, more than 70% was bound. For fumonisin B1 and zearalenone, Solis max showed excellent binding rates of 87.7% and 78.9%, respectively (Figure 1).

Figure 1: Solis Max showed a high binding capacity for the most relevant mycotoxins

Another trial was conducted at an independent laboratory serving the food and feed industry and located in Valladolid, Spain.

All tests were carried out as duplicates and using a standard liquid chromatography/mass spectrometry (LC/MS/MS) quantification. Interpretation and data analysis were carried out with the corresponding software. The used pH was 3.0, toxin concentrations and anti-mycotoxin agent application rates were set as follows (Table 1):

Table 1: Trial set-up testing the binding capacity of Solis Plus 2.0 for several mycotoxins in different contamination levels

Results:

Under acidic conditions (pH3), Solis Plus 2.0 effectively adsorbs the three tested mycotoxins at low and high levels. 100% binding of aflatoxin was achieved at a level of 150ppb and 98% at 1500ppb.In the case of fumonisin, 87% adsorption could be reached at 500ppb and 86 for a challenge with 5000ppb. 43% ochratoxin was adsorbed at the contamination level of 150ppb and 52% at 1500ppb.

Figure 2: The adsorption capacity of Solis Plus 2.0 for three different mycotoxins at two challenge levels

Mycotoxins – Effective risk management is of paramount importance

Although the rumen microflora may be responsible for conferring some mycotoxin resistance to ruminants compared to monogastric animals, there are still effects of mycotoxins on rumen fermentation and milk quality. In addition, masked mycotoxins in feed present an additional challenge for dairy farms because they are not readily detectable by standard analyses.

Feeding dairy cows with feed contaminated with mycotoxins can lead to a reduction in milk production. Milk quality may also deteriorate due to an adverse change in milk composition and mycotoxin residues, threatening the innocuousness of dairy products. Dairy farmers should therefore have feed tested regularly, consider masked mycotoxins, and take action. EW Nutrition’s MasterRisk tool provides a risk evaluation and corresponding recommendations for the use of products that mitigate the effects of mycotoxin contamination and, in the end, guarantee the safety of all of us.

 

By Dr. Inge Heinzl, Editor, EW Nutrition 

 

For a long time now, IgY technology has been used to provide clear benefits in diagnostics, human medicine, and animal production. To give you a deeper insight into this topic, in the following, we will show you some steps of production, the benefits, and the applications of IgY.

IgY – what is it?

 

A short time later, Klemperer (1892) documented that the serum antibodies were also transferred into the egg. For this purpose, he did a similar trial with hens but collected the eggs. He fed mice a solution containing the egg yolk, and afterward, he infected them with tetanus. All mice with a higher dosage of egg yolk remained healthy, the others receiving a low dosage or no egg yolk died.

IgY production is a non-invasive and highly effective process

The “usual” production of antibodies in mammals includes pain and stress-causing procedures such as immunization, bleeding, and sacrifice. The only stress factor in producing egg antibodies is the hyper-immunization with the pathogen or parts of it; the rest -collecting the eggs- is non-invasive (Ikemori et al., 1993). The European Centre for the Validation of Alternative Methods (ECVAM) ), one of Europe’s health and consumer protection institutes, strongly recommends egg immunoglobulins as an alternative to mammalian antibodies (Schade et al., 1996).

IgY production is also advantageous in terms of quantitative and qualitative output. Usually, one egg (with 15 mL of yolk) contains about 100-150 mg IgY  (Pereira et al., 2019). Assuming that a hen lays about 300 eggs per year, one bird can produce between 30 and 45 g IgY in this period. After the isolation of the IgY from the egg yolk and the extraction from the remaining proteins, a final purification step that includes chromatography could achieve IgY with >90 % purity (Morgan et al., 2021).

Hyperimmunized hens provide more effective IgY

The targeted confrontation of the animal with specific pathogens or antigens leads to the production of specific antibodies. In a field trial with piglets, Kellner et al. (1994) compared three groups of piglets suffering from diarrhea on day 1 of the test. One group received egg powder originating from hens hyperimmunized with diarrhea-causing pathogens, the second group egg powder from regular eggs, and the third didn’t receive any egg powder. The following results they achieved in one of two farms. The trial shows that, after applying egg powder with specific antibodies, the animals completely recovered within three days. In the group receiving egg powder of regular eggs, still, 9.1 % suffered from severe diarrhea and in the control group without any egg powder, only 27.3 % recovered.

Figure 1: Comparison of eggs originating from regular and hyperimmunized hens

Preconditions for and benefits of industrially produced IgY

A process must meet specific requirements to be suitable for industrial production. In the case of IgY production, the crucial preconditions are that…

• hens produce antibodies also against pathogens non-specific to them
• the antibodies produced and transferred to the egg also are effective in mammals (Yokoyama et al., 1993)
• due to their phylogenetic distance from mammals, hens can produce antibodies even against structurally highly conserved proteins, which is not always possible in rabbits, guinea pigs, and goats (Gassman and Hübscher, 1992).

Industrially produced IgY can target specific pathogens, e.g., enteric bacteria or viruses, respiratory pathogens, SARS-COV-2, etc. As the antibodies act not only in birds but also in other animals, such as mammals including humans, they can be used to prevent disease or support persons/animals in the case of illness. If the technique is mastered, the production of IgY is not complicated. IgY is safe for animals and humans.

Concerning the economic benefits of IgY production, it can be said that it is a cost-effective method due to the high concentration of IgY in the egg yolk and the relatively simple process of the purification of the antibodies. Additionally, feeding and handling are easier and more cost-effective for hens than for many other animals.

Not all IgY products are the same

There are different methods of IgY production. One possibility is to hyperimmunize the hens simultaneously with multiple antigens. This method seems to be convenient but does not deliver standardized products concerning the content of immunoglobulins.

The other possibility is the immunization of different groups of hens, each with one antigen (e.g., Rotavirus, Salmonella, E. coli). The content of immunoglobulins is determined, and the different egg powders are mixed. The result is an IgY product with standardized amounts of specific immunoglobulins.

Where can we use IgY?

There are different application areas for IgY or IgY products. In human medicine, egg immunoglobulins can be used against the toxin of rattlesnakes or scorpions, or Streptococcus mutans bacteria, causing dental caries (Gassmann and Hübscher, 1992) Egg immunoglobulins are important for diagnostic tests such as radioimmunoassay (RIA) and enzyme-linked immunoassay (ELISA).

A further application area is animal nutrition. Young animals, such as calves or piglets, but also young dogs or cats, are born with immature immune systems. If they, additionally, are deprived of maternal colostrum in adequate quantity and/or quality, they suffer from immunity gaps during their first weeks of life and are susceptible to pathogens in their environment.

Antibiotics have been used prophylactically for a long time to protect young animals in this critical phase. With increasing antibiotic resistance, this procedure is not allowed anymore.

Products based on egg immunoglobulins against enteric pathogens, e.g., support young animals against newborn or weaning diarrhea (e.g., Yokoyama et al., 1992; Ikemori et al., 1992; Ikemori et al., 1997, Yokoyama et al., 1998).

IgY – a fascinating technology that should be better recognized

IgY technology is an animal-friendly technology with high output. Its various applications make IgY a helpful tool for human medicine as well as animal production. To get the best results, attention must be paid to quality, meaning, a.o. the standardization of the products.

IgY is an optimal tool to help young animals such as calves and piglets cope with pathogenic challenges in early life. Consequently, IgY technology enables us to limit (preventive) antimicrobial use in critical periods of animal rearing and, therefore, reduce antimicrobial resistance.

References:

Gassmann, M., and U. Hübscher. “Use of Polyclonal Antibodies from Egg Yolk of Immunised Chickens .” ALTEX – Alternatives to animal experimentation 9, no. 1 (1992): 5–14.

Ikemori, Yutaka, Masahiko Kuroki, Robert C. Peralta, Hideaki Yokoyama, and Yoshikatsu Kodama. “Protection of Neonatal Calves against Fatal Enteric Colibacillosis by Administration of Egg Yolk Powder from Hens Immunized with K99-Piliated Enterotoxigenic Escherichia Coli.” Amer. J. Vet. Res. 53, no. 11 (1992): 2005–8. https://doi.org/PMID: 1466492.

Ikemori, Yutaka, Masashi Ohta, Kouji Umeda, Faustino C. Icatlo, Masahiko Kuroki, Hideaki Yokoyama, and Yoshikatsu Kodama. “Passive Protection of Neonatal Calves against Bovine Coronavirus-Induced Diarrhea by Administration of Egg Yolk or Colostrum Antibody Powder.” Veterinary Microbiology 58, no. 2-4 (1997): 105–11. https://doi.org/10.1016/s0378-1135(97)00144-2.

Ikemori, Yutaka, Robert C. Peralta, Masahiko Kuroki, Hideaki Yokoyama, and Yoshikatsu Kodama. “Research Note: Avidity of Chicken Yolk Antibodies to Enterotoxigenic Escherichia Coli Fimbriae.” Poultry Science 72, no. 12 (1993): 2361–65. https://doi.org/10.3382/ps.0722361.

Kellner, J., M.H. Erhard, M. Renner, and U. Lösch. “Therapeutischer Einsatz Von Spezifischen Eiantikörpern Bei Saugferkeldurchfall – Ein Feldversuch.” Tierärztliche Umschau 49, no. 1 (January 1, 1994): 31–34.

Klemperer, Felix. “Ueber Natürliche Immunität Und Ihre Verwerthung Für Die Immunisirungstherapie.” Archiv für Experimentelle Pathologie und Pharmakologie 31, no. 4-5 (1893): 356–82. https://doi.org/10.1007/bf01832882.

Pereira, E.P.V., M.F. van Tilburg, E.O.P.T. Florean, and M.I.F. Guedes. “Egg Yolk Antibodies (Igy) and Their Applications in Human and Veterinary Health: A Review.” International Immunopharmacology 73 (2019): 293–303. https://doi.org/10.1016/j.intimp.2019.05.015.

Schade, R., C. Staak, C. Hendriksen, M. Erhard, H. Hugl, G. Koch, A. Larsson, et al. “The Production of Avian (Egg Yolk) Antibodies: IgY,” 1996. https://www.researchgate.net/publication/281466059_The_production_of_avian_egg_yolk_antibodies_IgY_The_report_and_recommendations_of_ECVAM_workshop_21.

Schade, R., C. Staak, C. Hendriksen, M. Erhard, H. Hugl, G. Koch, A. Larsson, et al. “The Production of Avian (Egg Yolk) Antibodies: IgY. The Report and Recommendations of ECVAM Workshop 21.” ATLA (Alternatives to Laboratory Animals) 24 (1996): 925–34. https://doi.org/https://www.researchgate.net/publication/281466059_The_production_of_avian_egg_yolk_antibodies_IgY_The_report_and_recommendations_of_ECVAM_workshop_21.

Yokoyama, H, R C Peralta, R Diaz, S Sendo, Y Ikemori, and Y Kodama. “Passive Protective Effect of Chicken Egg Yolk Immunoglobulins against Experimental Enterotoxigenic Escherichia Coli Infection in Neonatal Piglets.” Infection and Immunity 60, no. 3 (1992): 998–1007. https://doi.org/10.1128/iai.60.3.998-1007.1992.

Yokoyama, Hideaki, Robert C. Peralta, Kouji Umeda, Tomomi Hashi, Faustino C. Icatlo, Masahiko Kuroki, Yutaka Ikemori, and Yoshikatsu Kodama. “Prevention of Fatal Salmonelosis in Neonatal Calves, Using Orally Administered Chicken Egg Yolk Salmonella-Specific Antibodies.” Amer. J. Vet. Res. 59, no. 4 (1998): 416–20. https://doi.org/PMID: 9563623.

Yokoyama, Hideaki, Robert C. Peralta, Sadako Sendo, Yutaka Ikemori, and Yoshikatsu Kodama. “Detection of Passage and Absorption of Chicken Egg Yolk Immunoglobulins in the Gastrointestinal Tract of Pigs by Use of Enzyme-Linked Immunosorbent Assay and Fluorescent Antibody Testing.” American Journal of Veterinary Research 54, no. 6 (1993): 867–72. https://doi.org/PMID: 8323054.

Zhang, Xiao-Ying, Ricardo S. Vieira-Pires, Patricia M. Morgan, Rüdiger Schade, Xiao-Ying Zhang, Rao Wu, Shikun Ge, and Álvaro Ferreira Júnior. “Immunization of Hens.” Essay. In IGY-Technology: Production and Application of Egg Yolk Antibodies. Basic Knowledge for a Successful Practice., 116–34. Cham, Switzerland: Springer Nature, 2021.

Zhang, Xiao-Ying, Ricardo S. Vieira-Pires, Patricia M. Morgan, Schade Rüdiger, Patricia M. Morgan, Marga G. Freire, Ana Paula M. Tavares, Antonysamy Michael, and Xiao-Ying Zhang. “Extraction and Purification of IgY .” Essay. In IGY-Technology: Basic Knowledge for a Successful Practice, 135–60. Cham: Springer International Publishing AG, 2021.

Zhang, Xiao-Ying, Ricardo S. Vieira-Pires, Patricia M. Morgan, Schade Rüdiger, Patricia M. Morgan, Xiao-Ying Zhang, Antonysamy Michael, Ana Paula M. Tavares, and Marga G. Freire. “Extraction and Purification of IgY (Chapter 11).” Essay. In IGY-Technology: Basic Knowledge for a Successful Practice, 135–60. Cham: Springer International Publishing AG, 2021.

Diarrhea is a protective measure of the organism 

In general, diarrhea is characterized by more liquid being secreted than being resorbed. However, diarrhea is not a disease but only a symptom. Diarrhea has a protective function for the organism: the higher liquid volume in the gut increases motility, and pathogens and toxins are more readily excreted. 

Diarrhea can occur for several reasons. It can result from inadequate nutrition but also the reaction to an infection by pathogens such as bacteria, viruses, and protozoa.  

Where does the fluid come from? 

Depending on how the accumulation of fluid in the gut is generated, there are different kinds of diarrhea:  

• In the case of secretory diarrhea, as the name says, the fluid accumulation comes from an increased secretion into the gut caused by toxins activating enzyme systems. The gut mucosa can no longer resorb this higher amount of liquid.  
• When the animals suffer from malabsorptive diarrhea due to destroyed enterocytes and shortened villi, the enzyme activity and absorption capacity are reduced. Less liquid can be absorbed and has to be excreted via the gut.  
• When inflammatory diarrhea occurs, the gut mucosa is damaged. Higher amounts of mucus, protein, and blood are released into the gut lumen.  

Due to multiple infections, diarrhea often is a mixture of different forms. 

Multiple causes can be responsible 

For the occurrence of diarrhea, different causers can be a possibility. Besides infectious pathogens, also the feed must be considered.  

1. Bacteria often produce toxins

E. coli is a common agent of the gut microflora and in general it is harmless. However, E. coli can also be the cause of different types of diarrhea, depending on the virulence factors. Virulence factors of E.coli are, e.g., fimbria for the attachment to intestinal receptors or the ability to produce toxins influencing the secretion of ions and liquids. Example: enterotoxic E. coli (ETEC) F5 and F41 occurring during the first days of life. 

In general, Salmonella plays a secondary role in calf diarrhea. Of the Salmonella serovars, mainly S. Typhimurium and S. Dublin are found in calves. Salmonella produces enterotoxins that attack the intestinal wall.

Clostridia infections belong to the most expensive ones in cattle farming globally. In herbivores, clostridia are part of the normal flora of the gastrointestinal tract; only a few types can cause severe disease. In calves, the necrotizing toxin-producing Clostridium perfringens can lead to enterotoxaemia manifesting in acute bloody diarrhea.

2. Viruses cause lesions in the gut 

Rotavirus, which occurs mainly during the 5th -15th day of life, is the most common viral pathogen causing diarrhea in calves and lambs. If more enterocytes are destroyed than regenerated by the organism, the resorption surface in the gut decreases. With increasing age, animals develop immunity against this pathogen. 

Coronavirus usually attacks calves at the age of 5 – 21 days (mainly correlated with the decreasing concentration of antibodies in maternal milk). They cause similar lesions in the intestine as rotavirus but additionally lead to necrosis of the crypts in the large intestine. The digestive and absorptive function is lost, resulting in reduced reabsorption of fluids. 3 to 20 % of diarrhea arising in calves is caused by Coronavirus.  

3. Protozoa can lead to malabsorptive diarrhea 

Cryptosporidium parvum (mainly 1-2 weeks after birth) belongs to the coccidia and is presumed to be the most common pathogen to cause diarrhea (prevalence up to more than 60 %) in calves. Cryptosporidium is transmitted via oocysts found in feces and on the farm equipment. Cryptosporidia destroy the microvilli in the gut, the function of the gut mucosa is reduced, the resorption area decreases. Consequence: loss of enzyme activity and, therefore, an insufficient breakdown of sugar and protein, resulting in malabsorption.  

4. Calves need their special feed

In general, raw materials which cannot be well digested by the calf (mainly soya products, often used in milk replacers) or which cause allergy can cause diarrhea in calves. Also, antibiotics can lead to an imbalance of the intestinal flora, destruction of the villi, and malabsorptive diarrhea. 

Trial shows promising results in the field 

A field study with the egg powder-based product Globigen Dia Stop was conducted with 16 calves suffering from diarrhea. They were fed twice daily 50 g of Globigen Dia Stop stirred into the milk replacer.  

Result (fig. 1): already one day after the first application of Globigen Dia Stop, 50 % of the calves recovered. After seven days, all calves overcame diarrhea. On average, one calf needed 2,4 treatments to show a full recovery from diarrhea (≙ 1,25 treatment days). 

Egg immunoglobulins support against diarrhea 

Egg immunoglobulins can effectively support calves in their fight against diarrhea. Immunoglobulins can act against bacteria, parasites, and viruses, not only against bacteria as antibiotics do. With egg immunoglobulin-based products, the farmer has a tool at his disposal that is easy to handle and does not require a withdrawal period. As there is no danger of the generation of resistance, these products are ideal for reducing the use of antibiotics in animal production. 

 

Article initially published in NutriNews

Undersupply with immunoglobulins lowers later performance

In 2015, the Ludwig Maximilian University of Munich examined the immunoglobulin supply of 1,242 newborn calves. This study showed that more than half of the calves were undersupplied: 23% severely (<5mg IgG / ml blood serum) and 36% slightly undersupplied (5-10mg IgG/ml). The supply situation was only satisfactory in 41% of the calves (> 10 mg IgG/ml).

Undersupply results in higher susceptibility to disease, higher mortality, and lower daily weight gain. This entails increased rearing costs. Besides, only healthy calves can achieve their full potential as adult animals. For example, when a calf experiences even mild diarrhea, it is expected to produce 344 kg less milk the first lactation (Welsch, 2016). Possible causes of diarrhea are infectious factors such as viruses (rota, coronaviruses), bacteria (E. coli) and parasites (cryptosporidia), but also non-infectious factors such as poor husbandry and feeding errors.

Survey confirms: Calves lack sufficient amounts of immunoglobulins

In December 2020, EW Nutrition conducted a telephone survey among 55 dairy cattle consultants and veterinarians from Spain, Germany, France, Poland, and Great Britain to review calves’ passive immunity.

This survey confirmed that calves lack sufficient amounts of immunoglobulins: 69.1% of respondents thought that calves were undersupplied. 76.4% of them saw a clear connection between early-occurring diarrheal diseases and calves’ insufficient passive immunity. Respondents came to these conclusions even though more than half of them thought that colostrum quality had not deteriorated during the last years (56.4%).

Immunoglobulins from the egg help calves against diarrhea

Egg immunoglobulins offer one way to support calves in case of diarrhea. Chickens form antibodies (IgY from “Immunoglobulins in Yolk”) against all disease pathogens they encounter and release them into the egg as an immunological starting aid for the chick. It does not matter whether the disease is relevant to poultry or cattle.

These antibodies can be used to improve poor-quality colostrum or to support the calf during acute diarrhea. Studies show that egg immunoglobulins act in calves’ intestines, where they can bind and block diarrhea pathogens (Ikemori et al., 1992).

IgY add value to colostrum

A feeding study with 39 female newborn calves took place on an 800-cow dairy farm in Brandenburg, Eastern Germany. The objective was to examine whether the IgY-containing complementary feed Globigen Colostrum effectively supports calves during the first critical period. For the experiment, all calves were given high-quality colostrum (4L within 2 hours after birth). During the first 5 days of life, the 19 calves in the test group additionally received 100g of the complimentary feed stirred into the colostrum (day 1) or the mixed colostrum (days 2 – 5).

Result: The daily weight gain for the test group was 18% higher than in the control group (+ 151g). This resulted in 13% higher weaning weights (see above).

Three calves in the control group had mild diarrhea; in the test group, only one calf. However, antibiotics did not have to be used to treat the diarrhea.

IgY to reduce neonatal diarrhea

The IgY-based product Globigen Calf Paste was tested on two dairy farms in Russia. These trials focused on reducing neonatal diarrhea, which occurs in the first 2 to 3 weeks of life. The product, a 30ml oral syringe with a dosing ring, was administered at a rate of 10ml per day for the first three days of life. On the first farm in the Belgorod region, the trial and control groups consisted of 11 calves each. On the 10^th day of life, the diarrhea incidence per group was checked: while 73% of the calves in the control group had diarrhea, requiring antibiotics, only 1 calf of the trial group had diarrhea, and no antibiotic treatment was needed. On the second farm in the Moscow region, where the groups encompassed 20 calves each and observations took place on the 5th day of life, results were similar: 75% of the control animals suffered from diarrhea, but just 3 calves in the trial group showed signs of diarrhea.

IgY support calves with acute diarrhea

In another trial, carried out with 38 calves on a dairy farm with 550 cows in North Rhine-Westphalia, Western Germany, the dietetic feed supplement Globigen Dia Stop was tested. This product is also based on egg immunoglobulins.

Only calves showing newborn diarrhea were used for this experiment. When diarrhea occurred, the 21 calves in the test group received 50g Globigen Dia Stop twice a day in addition to their milk drink. The diseased calves in the control group (17 calves) were given a rehydration solution, stirred into water, twice a day.

If the diarrhea could not be stopped after four days in the calves of either group, the animals were treated by a veterinarian.

Result: In the test group, 100g (+ 20%) and thus significantly higher daily gains were achieved, which led to a 9% higher weaning weight. Furthermore, over 40% fewer calves had to be treated with antibiotics in the Globigen Dia Stop group than in the control group. (see above)

Conclusion: Egg immunoglobulins support gut health

The results of these studies indicate that the administration of egg antibodies (IgY) to calves supports intestinal health and has a positive effect on calves’ performance. Globigen supplementation can likely reduce diarrhea incidence and severity, especially in the critical first phase of the calves’ life – thus ensuring high performance in the long term.

 

Amongst naturally occurring mycotoxins, the five most important ones are aflatoxin, ochratoxin, deoxynivalenol, zearalenone, and fumonisin. Their incidence varies with the different climates, the prevalence of plant cultures, the occurrence of pests, and the handling of harvest and storage. Worldwide, farmers faced various and sometimes extremely high mycotoxin contamination in their feed materials in 2021. In the following, we show the major challenges in five main regions.

Asia faced high aflatoxin contamination

In Asia, high temperatures and humidity favor Aspergillus growth in grains. As a result, 95 % of the samples in South Asia and three-quarters of the samples in the China and the SEAP region (Indonesia, Philippines, Vietnam) showed aflatoxin contamination. The average contamination being higher than the threshold for all farm animals represents an increased risk for their health and performance.
In China and the SEAP region, also DON and T-2 were highly prevalent. Showing an incidence of more than 60%, they pose a severe risk when combined with aflatoxin.

Fumonisins afflicted the LATAM region

In Mexico, Central and South America, fumonisin contamination prevailed with an incidence of almost 90% at average levels that can be considered risky for swine and dairy. Together with incidence levels of around 60% found for DON and T2, fumonisin may act synergically in the animals, raising the risk for health and performance.
The Fusarium species linked to these mycotoxin contaminations occur in the grains on the field. Amongst others, insect damage, droughts during growing, and rain at silking favor their development.

Trichothecenes prevailed in North America

Contamination with trichothecenes (DON and T2) is the rule in the United States. The interaction of these mycotoxins is at least additive. The damage they cause to the gut opens the door to dysbiosis and disease, decreasing performance and profitability.
Also in this case, the responsible molds for the contamination are Fusarium species that develop when grains are in the field. As with fumonisins, the molds are favored by insect damage, moderate to warm temperatures and rainfall.

Fusarium toxins contaminated grain in the MEA region

Fusarium toxins such as Fumonisin, DON, and T2 prevail in the region of Egypt, Jordan, and South Africa. In combination, these mycotoxins have additive effects at the intestinal level, which increases the risk of dysbiosis in poultry.

A challenging year with long-term repercussions

Since mycotoxin contamination affects animal health, measures must be taken to provide the best protection. Besides improving agricultural practices in the field, smart in-feed solutions and mold inhibitors can be used in stored grain. These measures help producers preserve feed quality after a troubled year for crops around the world.